OM611 ENGINEREBUILD & REPLACEMENT
Specialist Mercedes-Benz OM611 engine rebuilds and replacements, fitted across Sprinter, Vario and Vito models. Nationwide recovery, registration-based engine matching, 12-month unlimited-mileage warranty.
Rated Mercedes-Benz Engine Specialists — 1,800+ Engines Rebuilt
Specialist technicians with 10-15 years of experience
12 Month Unlimited-Mileage Warranty
Nationwide Recovery
Free Engine Matching by Registration
Fitted Across 3 Mercedes Models
Starting from
£2,200
Mercedes-AMG M139Engine Specifications
Engine Code
OM611
Manufacturer
Mercedes-Benz
Configuration
Inline-4 (I4)
Capacity
2.1L / 2.2L
Fuel
Diesel
Production Years
1995–2006
Used In
3 Mercedes-Benz models
Not sure if your Mercedes has this engine?
Enter your registration and we'll confirm.
Mercedes-AMG M139Engine Rebuild Price
Starting From
£2,200
All OM611 applications use the same 2.0-litre AMG four-cylinder engine, so the price tier is consistent across every model it's fitted to. Exact price depends on condition and parts required — submit your reg for a fixed-price quote.
Get Your Fixed-Price Quote →
Mercedes-Benz OM611 Applications — Every Model & Variant
Model
Variant
Generation
Chassis
Years
Powertrain Sub-type
Not seeing your exact model?
Send us your registration and we'll confirm.
Mercedes-Benz OM611 Rebuild Components
Timing Chain
We inspect and replace timing chain components as standard during a rebuild.
Bearings
We replace main bearings and connecting rod bearings as standard during a rebuild.
Gaskets & Seals
We replace all gaskets and seals as standard during a rebuild.
Twin-Scroll Turbocharger
The OM611's twin-scroll turbocharger is a key component that is removed, inspected, and refurbished or replaced as part of the rebuild.
Additional Inspected Components
Fuel injectors, high-pressure fuel pump, PCV system, timing chain tensioners and guides, and cooling system components are all measured and inspected.
Components drawn directly from VRF Key Components data. If your OM611's exact ancillary set isn't covered above, we confirm the full scope once your engine is inspected — not guessed in advance.
OUR WORKSHOP
01RECOVERY COLLECTION
02STRIPPED ENGINE BLOCK
03TIMING CHAIN REPLACEMENT
04TECHNICIANS AT WORK
05ENGINE TESTING (RIG)
06COMPLETED & READY FOR REFIT
Real photos from our workshop — not stock imagery.
WHAT MERCEDES-BENZ OWNERS SAY
WE COVER YOUREXACT VEHICLE
Enter your registration below and we'll confirm whether your Mercedes has the OM611 before you're quoted anything.
WHY CHOOSE US FOR MERCEDES-BENZ OM611 REBUILDS
Engine matched using VIN or registration number
Genuine specialist workshop — not a broker
Specialist technicians with 10-15 years of experience
We don't swap your engine for an unknown used unit
Nationwide recovery, workshop rebuild
12 month unlimited-mileage warranty
All engine ancillaries serviced as part of the rebuild
Trade & public enquiries welcome
Dedicated advisor from quote to fit
No widely-reported catastrophic issue pattern for the OM611 — we still recommend a full inspection before any long journey
No widely-reported pattern is confirmed for the OM611 — we still recommend a full inspection before any long journey.
AMGMERCEDES-BENZ OM611 ENGINE REBUILD PROCESS
OUR MOST RECENTMERCEDES-BENZ RECOVERIES & REBUILDS
Real vehicles brought into our workshop. Open bonnets, stripped blocks, and cars ready for collection — this is what genuine engine work looks like.
AMG A45 (OM611)
RECOVERY
AMG A35 (M260)
DIAGNOSTICS
AMG A45 (OM611)
STRIPPED ENGINE
AMG E63 (M177)
TIMING CHAIN REPLACEMENT
AMG C63 (M177)
IN FOR REBUILD
AMG A45 (OM611)
REBUILD IN PROGRESS
HOW IT WORKS
SEND YOURREGISTRATION
RECEIVE YOURFIXED-PRICE QUOTE
WE RECOVERYOUR CAR
REBUILD &REFIT
Most cars are recovered within a few hours of booking. Most rebuilds are completed within 3-5 working days.
Workshop slots fill up fast — book your recovery today.
AMGABOUT THE
MERCEDES-BENZOM611 ENGINE
The OM611 is a 2.1/2.2-litre inline-four diesel engine produced by Mercedes-Benz from 1995 to 2006. It was a key engine in the commercial vehicle range, powering a wide variety of Sprinter vans, Vario minibuses, and the first-generation Vito panel van. It was also used in the Mercedes-Benz V-Class (W638) as the 2.2 CDI. The engine is known for its robust design, but like all diesel engines of its era, it is susceptible to injector seal wear and EGR clogging over time and mileage.
MERCEDES-BENZ OM611
APPLICATIONS BY MODEL
In the Sprinter, the OM611 was fitted to the T1N generation across the 208, 211, and 212 model designations, covering the full range of panel vans, crew vans, and chassis cabs. In the Vario, the OM611 appeared in the W670 generation in 508D, 510D, and 512D models — these were the larger minibuses and panel vans, typically used for commercial passenger transport.
MERCEDES-BENZ OM611
ENGINE COMPATIBILITY
Because the OM611 spans three different vehicle lines over a long production run, compatibility comes down to confirming your exact vehicle and engine configuration. We always confirm the full vehicle spec before quoting or supplying anything — this ensures the right ancillaries and mounting arrangements are accounted for.
We confirm by registration/VIN before quoting or supplying anything.
MODEL
Confirm your exact model and AMG variant.
GENERATION
Identify the correct generation (W177, C118, H247, W206, X254, R232).
DRIVETRAIN
Specify the variant (45, 45 S, 43).
CONFIRMED BY REGISTRATION
We confirm by registration or VIN before quoting.
AMGOUR WORKSHOP VIEW OF
THE MERCEDES-BENZ OM611
Built, rebuilt and tested by engineers who work on Mercedes-Benz engines every day.
Here's our practical view of the OM611 across all six model applications.
Note: engine-specific case studies with real job details are not yet included on this page — they'll be added once a documented set of completed OM611 rebuilds is available to draw from, rather than filled with placeholder examples now.
A TYPICAL
MERCEDES-BENZ OM611 REBUILD
The following describes a typical rebuild scope for this engine — illustrative of the work involved, not a specific customer job. Real case studies from our own completed work will replace this section once available.
*The following describes a typical rebuild scope for this engine — illustrative of the work involved, not a specific customer job. Real case studies from our own completed work will replace this section once available.*
Typical Scope:
Timing chain components, injector seals, gaskets, bearings, EGR system inspection, and oil system flush.
Starting From:
£2,200
AMGMERCEDES-BENZ OM611
ENGINE REBUILD COST
A Mercedes-Benz OM611 engine rebuild starts from £2,200 — the price tier is set by the engine being a 4-cylinder diesel, not the specific vehicle it's fitted to. A full replacement engine and fitting service is also available. Exact pricing depends on the condition of your existing engine and the parts required — submit your registration for a fixed-price quote within 30 minutes.
Starting From
£2,200
MERCEDES-BENZ OM611
REBUILD VS REPLACEMENT VS USED
Rebuilding Your OM611 Engine
Most engine suppliers sell you a used engine of unknown history and hope it matches. We rebuild the engine your Mercedes already has instead — strip it down, pressure-test it, and replace every worn or damaged component with updated OEM parts. You get a near-new engine with a 12-month unlimited-mileage warranty, without the compatibility risk of an unknown used unit. This is the option most OM611 owners choose.
Replacement OM611 Engines
If your existing engine is beyond economical repair, we also offer full engine replacement and fitting — sourced and fitted by our team, with the same 12-month unlimited-mileage warranty.
Used OM611 Engines
In some cases, a matched low-mileage used engine is the right call — particularly if you need your car back on the road quickly and your existing engine's damage is extensive. We can source and fit these too, though most owners who ask about used engines end up choosing a rebuild once they understand the compatibility risk a used unit carries.
MERCEDES-BENZ OM611
RECONDITIONED ENGINES
"Reconditioned" is the term many owners search for when they mean the same thing as a rebuild — a full strip-down, inspection, and replacement of worn parts rather than a straight swap. If that's what you're after, our rebuild service is exactly that.
MERCEDES-BENZ OM611
REFURBISHED ENGINES
"Refurbished" often describes the same process from a different angle — restoring your existing engine to full working condition rather than replacing it outright. Our rebuild covers this.
MERCEDES-BENZ OM611
REMANUFACTURED ENGINES
Some owners specifically search for a "remanufactured" engine, expecting a unit rebuilt to original specification with updated components. That's consistent with what our rebuild service delivers, regardless of which of the six OM611-equipped models you drive.
FREQUENTLY ASKED QUESTIONS
GET YOUR FREEMERCEDES-BENZ OM611FIXED-PRICE QUOTE
Most quotes returned within 30 minutes during working hours.