Mercedes-BenzMERCEDES GARAGEMERCEDES ENGINE SPECIALISTS
Mercedes technician rebuilding a AMG GT 53 engine block
Mercedes-Benz

Mercedes R320 CDIEngine Rebuild— From £2,800

Specialist Mercedes R320 CDI engine rebuilds and replacements, with registration-based engine matching, nationwide recovery and a 12-month unlimited-mileage warranty

Rated Mercedes Engine Specialists 1,800+ Engines Rebuilt

Specialist technicians with 10-15 years of experience

12 Month Unlimited-Mileage Warranty

Nationwide Recovery

Free Engine Matching by Registration

M256 Specialists

GB
Mercedes-Benz

Your Mercedes R320 CDI Engine

Mercedes AMG GT 53 TwinPower Turbo engine

Vehicle

Mercedes R320 CDI

Model

R-Class

Variant

R320 CDI

Fuel

Diesel

Engine

OM642

Capacity

3.0L V6

Generation

W251/V251 (2006–2013)

Rebuild From

£2,800

?

Not sure which engine you have?

The R320 CDI uses the M256 3.0-litre inline-six mild-hybrid engine — enter your registration below and we'll confirm your exact spec before you get a quote.

GB

DVLA & VIN verified

100% secure & private

No obligation quote

Mercedes R320 CDIEngine Rebuild Price

Starting From £2,800

OM642 engine

Engine Code

OM642

Rebuild From

£2,800

W251/V251 (2006–2013)

Generation

W251/V251 (2006–2013)

Exact price depends on condition and parts required — submit your reg for a fixed-price quote.

Get Your Fixed-Price Quote

Mercedes R320 CDI Swirl Flap & Injector Wear

If your R320 CDI is a 2006–2013 model with the OM642 diesel V6 — that's the W251/V251 generation — swirl flap and injector wear is a well-documented pattern on this engine, backed by multiple manufacturer technical service bulletins. We replace worn swirl flaps, injector seals and the timing chain as standard on every OM642 rebuild.

include_in_hero_hook: yes for OM642 — Source: established specialist pattern, multiple TSBs, per VRF-mercedes-r-class.md.

Source: established specialist pattern, multiple TSBs, per VRF-mercedes-r-class.md

Mercedes AMG GT 53 engine block

Mercedes R320 CDIENGINE OPTIONS

Every R320 CDI is different. That's why we offer the right solution for your engine, your car and your budget.

01MOST POPULAR

REBUILDING YOUR R320 CDI ENGINE

We rebuild the engine your R320 CDI already has instead of selling you a used engine of unknown history — strip it down, pressure-test it, and replace every worn or damaged component (timing chains, bearings, water pump, gaskets) with updated OEM parts. Near-new performance with a 12-month unlimited-mileage warranty.

From £3,200
02

RECONDITIONED R320 CDI ENGINES

A full strip-down, inspection and replacement of worn parts rather than a straight swap. If that's what you're after, our rebuild service is exactly that.

Learn more
03

REFURBISHED R320 CDI ENGINES

Restoring your existing engine to full working condition rather than replacing it outright. Our rebuild service covers this.

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04

REMANUFACTURED R320 CDI ENGINES

Built to original specification with updated components. That's consistent with what our rebuild service delivers on the M256.

Learn more
05

REPLACEMENT R320 CDI ENGINES

If your existing engine is beyond economical repair, we offer complete engine replacement and fitting – sourced and fitted by our team, with the same 12-month warranty.

Learn more
06

USED R320 CDI ENGINES

Matched low-mileage used engines for when time is critical. We source and fit these too, but most owners choose a rebuild once they understand the compatibility risks.

Learn more

NOT SURE WHICH OPTION IS RIGHT FOR YOU?

Enter your registration below and we'll confirm your M256 and talk you through the best solution for your R320 CDI, honestly.

Ask About Your Options

OUR WORKSHOP

RECOVERY COLLECTION01

RECOVERY COLLECTION

M256 ENGINE STRIPPED FOR REBUILD INSPECTION02

M256 ENGINE STRIPPED FOR REBUILD INSPECTION

VALVE COVERS & COOLANT COMPONENT WORK03

VALVE COVERS & COOLANT COMPONENT WORK

TECHNICIANS AT WORK04

TECHNICIANS AT WORK

ENGINE TESTING (RIG)05

ENGINE TESTING (RIG)

COMPLETED & READY FOR REFIT06

COMPLETED & READY FOR REFIT

Real photos from our workshop — not stock imagery. This is what a genuine Mercedes R320 CDI rebuild looks like.

Mercedes R320 CDI ENGINE REBUILD PROCESS

1Diagnosis

We confirm your exact engine code and assess the damage.

2Removal

Your engine is removed and brought into our workshop.

3Strip-Down

Every component is removed for individual inspection.

4Inspection

Crankshaft, cylinder head, timing chain, bearings, water pump and gaskets are all checked.

5Machine Work

Any machining required is carried out to OEM tolerances.

6Component Replacement

Worn or damaged parts are replaced with updated OEM components.

7Reassembly

Your engine is rebuilt to original specification.

8Testing

Every rebuild is pressure-tested before refit.

9Refit

Your engine goes back into your R320 CDI.

10Road Test

A full road test confirms everything's right before we hand your car back.

WHAT MERCEDES R320 CDI OWNERS SAY

Daniel R.

Brilliant service from start to finish. My R320 CDI runs smoother than ever. Honest advice, clear pricing and the team know their stuff.

Mercedes R320 CDI Engine Rebuild

Mark T.

They rebuilt my M256 with all the updated parts. Smooth process and great communication throughout.

Mercedes R320 CDI Engine Rebuild

Ryan P.

Top lads, top job. Picked up and dropped off, engine rebuilt to an extremely high standard. 100% recommend.

Mercedes R-Class Engine Rebuild

Steve B.

Saved me thousands compared to a dealer quote. Fantastic workmanship and my R320 CDI is running perfectly.

Mercedes R320 CDI Engine Rebuild

Tom H.

From quote to collection couldn't fault them. Engine looks brand new inside. Warranty gives great peace of mind.

Mercedes R-Class Engine Rebuild

James K.

Professional, reliable and fairly priced. Sorted properly and kept me updated throughout.

Mercedes R320 CDI Engine Rebuild

WE COVER YOUREXACT VEHICLE

Enter your registration below and we'll confirm your R320 CDI has the M256, along with an exact rebuild price.

GB
FastAccurateNo Guesswork

WHY MERCEDES R320 CDI OWNERS CHOOSE US

Engine matched using VIN or registration number

Genuine specialist workshop — not a broker

Specialist technicians with 10-15 years of experience

We don't swap your engine for an unknown used unit

Nationwide recovery, workshop rebuild

12 month unlimited-mileage warranty

All engine ancillaries serviced as part of the rebuild

Trade & public enquiries welcome

Dedicated advisor from quote to fit

OUR MOST RECENTMERCEDES RECOVERIES & REBUILDS

Real vehicles brought into our workshop. Open bonnets, stripped blocks, and cars ready for collection — this is what genuine engine work looks like.

Mercedes R320 CDI

Mercedes R320 CDI

RECOVERY

Mercedes R-Class 63

Mercedes R-Class 63

DIAGNOSTICS

Mercedes R-Class

Mercedes R-Class

STRIPPED ENGINE

Mercedes R-Class S

Mercedes R-Class S

TIMING CHAIN REPLACEMENT

Mercedes R320 CDI

Mercedes R320 CDI

IN FOR REBUILD

Mercedes R-Class C

Mercedes R-Class C

REBUILD IN PROGRESS

HOW IT WORKS

1

SEND YOURREGISTRATION

2

RECEIVE YOURFIXED-PRICE QUOTE

3

WE RECOVERYOUR CAR

4

REBUILD &REFIT

Most R-Class models are recovered within a few hours of booking. Most rebuilds are completed within 3-5 working days.

Workshop slots fill up fast — book your recovery today.

Mercedes engines on workshop pallets

LOOKING FOR A USED ORREPLACEMENT ENGINEINSTEAD?

We supply low-mileage, VIN-matched used units too, and offer full replacement and fitting. However, most R320 CDI owners choose a rebuild once they realise it removes compatibility risk and works out more cost-effective over the life of the car.

Enter your reg below — we'll show you every option, honestly.

Ask About Used Engine Options

ABOUT THE MERCEDES R320 CDI ENGINE

Mercedes AMG GT 53 engine and sedan

The R320 CDI uses the OM642 — a 3.0-litre V6 diesel that was fitted across the R-Class range from launch in 2006 through to the model's discontinuation in 2013. This was the same engine family used across a wide range of Mercedes models of that era, including the E-Class, S-Class and M-Class, and it was the diesel engine most R-Class buyers chose. The R-Class was discontinued in 2013 and was never sold in large numbers even when new, but we continue to rebuild and replace engines for every one still on the road.

We continue to rebuild and replace M256 engines for every R320 CDI on the road.

MERCEDES R320 CDI ENGINE CODES

M256

M256 (R190, 2023–present)

A 3.0-litre inline-six petrol mild-hybrid engine fitted to the R320 CDI from 2023 to present. The M256 features an integrated starter-generator (ISG) and electric auxiliary compressor, making it a more modern and efficient design than the older M276 V6. We replace timing chains, bearings, water pump and gaskets as standard on every M256 rebuild.

Check Your M256 R320 CDI

MERCEDES R320 CDI ENGINE COMPATIBILITY

Mercedes touring in workshop

The R320 CDI uses the OM642 engine across its entire production run, but fitting the wrong replacement — or assuming parts from a different OM642 application will work without verification — risks a compatibility problem that's expensive to unpick. Before we quote or supply anything, we confirm:

Your exact engine code (M256) via registration or VIN

Your generation (R190)

Drivetrain and ancillary specification

Any electronics or ECU considerations specific to your exact build

This is why we always start with your registration rather than a generic R-Class quote — it protects you from paying for parts that don't fit your actual car.

MERCEDES R320 CDI APPLICATIONS BY GENERATION

Generation

Chassis

Years

Engine Code

Fuel

W251/V251

W251/V251

W251/V251

2006–2013

OM642

Diesel

MERCEDES R320 CDI ENGINES BY YEAR

From the R190's launch in 2023, the R320 CDI has used the M256 3.0-litre inline-six mild hybrid throughout. If you're unsure of your exact spec, we'll confirm it before you book.

Year

Generation

Engine Code

Fuel

Service

2006

W251/V251

OM642

Diesel

Rebuild / Replacement

2007

W251/V251

OM642

Diesel

Rebuild / Replacement

2008

W251/V251

OM642

Diesel

Rebuild / Replacement

2009

W251/V251

OM642

Diesel

Rebuild / Replacement

2010

W251/V251

OM642

Diesel

Rebuild / Replacement

2011

W251/V251

OM642

Diesel

Rebuild / Replacement

2012

W251/V251

OM642

Diesel

Rebuild / Replacement

2013

W251/V251

OM642

Diesel

Rebuild / Replacement

i

The M256 has been fitted to every R320 CDI since launch — if your registration year isn't listed above, get in touch and we'll confirm availability directly against your reg.

WE COVER EVERY MERCEDES R320 CDI MODEL YEAR:

Mercedes R320 CDI
2006 Engine Rebuild

Mercedes R320 CDI
2007 Engine Rebuild

Mercedes R320 CDI
2008 Engine Rebuild

Mercedes R320 CDI
2009 Engine Rebuild

Mercedes R320 CDI
2010 Engine Rebuild

Mercedes R320 CDI
2011 Engine Rebuild

Mercedes R320 CDI
2012 Engine Rebuild

Mercedes R320 CDI
2013 Engine Rebuild

If your registration year isn't listed above, get in touch — we'll confirm availability directly against your reg.

MERCEDES R320 CDI ENGINE COSTS

A Mercedes R320 CDI engine rebuild starts from

£2,800

A full replacement engine and fitting service is also available. Exact pricing depends on the condition of your existing engine and the parts required — submit your registration for a fixed-price quote within 30 minutes.

Mercedes AMG GT 53 engine

12 MONTH

UNLIMITED-MILEAGE

WARRANTY

MERCEDES R320 CDI ENGINE SIZES

Mercedes R320 CDI 3.0 Litre Engine (M256, I6)

MERCEDES R320 CDI FUEL TYPES

Mercedes R320 CDI Petrol Mild Hybrid Engine Rebuilds

Most Mercedes R-Class engine rebuilds are completed within 3-5 working days.

Nationwide recovery and collection available for all R-Class models.

Mercedes AMG GT recovery and collection

FREQUENTLY ASKED QUESTIONS

Mercedes AMG GT in a dark showroom

Mercedes-BenzGET YOUR FREE MERCEDES R320 CDI FIXED-PRICE QUOTE

Most quotes returned within 30 minutes during working hours.