Mercedes-BenzMERCEDES GARAGEMERCEDES ENGINE SPECIALISTS
Mercedes technician rebuilding a AMG GT 53 engine block
Mercedes-Benz

Mercedes Sprinter 415–519 CDIEngine Rebuild— From £3,200

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Rated Mercedes Engine Specialists 1,800+ Engines Rebuilt

Specialist technicians with 10-15 years of experience

12 Month Unlimited-Mileage Warranty

Nationwide Recovery

Free Engine Matching by Registration

M256 Specialists

GB
Mercedes-Benz

Your Mercedes Sprinter 415–519 CDI Engine

Mercedes AMG GT 53 TwinPower Turbo engine

Vehicle

Mercedes Sprinter 415–519 CDI

Model

Sprinter

Variant

Sprinter 415–519 CDI

Fuel

Diesel

Engine

OM651 (4-cyl) or OM642 (V6)

Capacity

2.1L / 3.0L

Generation

NCV3 (2006–2018)

Rebuild From

£2,200

?

Not sure which engine you have?

The SPRINTER 415–519 CDI uses the M256 3.0-litre inline-six mild-hybrid engine — enter your registration below and we'll confirm your exact spec before you get a quote.

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DVLA & VIN verified

100% secure & private

No obligation quote

Mercedes Sprinter 415–519 CDIEngine Rebuild Price

Starting From £2,200

M256 engine

Engine Code

M256

Rebuild From

£3,200

R190 (2023–present)

Generation

R190 (2023–present)

Exact price depends on condition and parts required — submit your reg for a fixed-price quote.

Get Your Fixed-Price Quote

Mercedes Sprinter 415–519 CDI Oil Leaks & Coolant System Wear (M256 I6)

The M256 is a sophisticated 3.0-litre inline-six with an integrated starter-generator and electric auxiliary compressor — a more modern and efficient design than the older M276 V6. We replace timing chains, bearings, water pump and gaskets as standard on every M256 rebuild.

Because the SPRINTER 415–519 CDI uses a completely different engine family from the V8 M178 fitted to the Sprinter 63 and GT 63 S, parts and rebuild specifications don't cross over between them.

Source: Established M256 specialist pattern — timing chain, bearing and gasket wear across integrated-starter-generator inline-six units.

Mercedes AMG GT 53 engine block

Mercedes Sprinter 415–519 CDIENGINE OPTIONS

Every SPRINTER 415–519 CDI is different. That's why we offer the right solution for your engine, your car and your budget.

01MOST POPULAR

REBUILDING YOUR SPRINTER 415–519 CDI ENGINE

We rebuild the engine your SPRINTER 415–519 CDI already has instead of selling you a used engine of unknown history — strip it down, pressure-test it, and replace every worn or damaged component (timing chains, bearings, water pump, gaskets) with updated OEM parts. Near-new performance with a 12-month unlimited-mileage warranty.

From £3,200
02

RECONDITIONED SPRINTER 415–519 CDI ENGINES

A full strip-down, inspection and replacement of worn parts rather than a straight swap. If that's what you're after, our rebuild service is exactly that.

Learn more
03

REFURBISHED SPRINTER 415–519 CDI ENGINES

Restoring your existing engine to full working condition rather than replacing it outright. Our rebuild service covers this.

Learn more
04

REMANUFACTURED SPRINTER 415–519 CDI ENGINES

Built to original specification with updated components. That's consistent with what our rebuild service delivers on the M256.

Learn more
05

REPLACEMENT SPRINTER 415–519 CDI ENGINES

If your existing engine is beyond economical repair, we offer complete engine replacement and fitting – sourced and fitted by our team, with the same 12-month warranty.

Learn more
06

USED SPRINTER 415–519 CDI ENGINES

Matched low-mileage used engines for when time is critical. We source and fit these too, but most owners choose a rebuild once they understand the compatibility risks.

Learn more

NOT SURE WHICH OPTION IS RIGHT FOR YOU?

Enter your registration below and we'll confirm your M256 and talk you through the best solution for your SPRINTER 415–519 CDI, honestly.

Ask About Your Options

OUR WORKSHOP

RECOVERY COLLECTION01

RECOVERY COLLECTION

M256 ENGINE STRIPPED FOR REBUILD INSPECTION02

M256 ENGINE STRIPPED FOR REBUILD INSPECTION

VALVE COVERS & COOLANT COMPONENT WORK03

VALVE COVERS & COOLANT COMPONENT WORK

TECHNICIANS AT WORK04

TECHNICIANS AT WORK

ENGINE TESTING (RIG)05

ENGINE TESTING (RIG)

COMPLETED & READY FOR REFIT06

COMPLETED & READY FOR REFIT

Real photos from our workshop — not stock imagery. This is what a genuine Mercedes Sprinter 415–519 CDI rebuild looks like.

Mercedes Sprinter 415–519 CDI ENGINE REBUILD PROCESS

1Diagnosis

We confirm your exact engine code and assess the damage.

2Removal

Your engine is removed and brought into our workshop.

3Strip-Down

Every component is removed for individual inspection.

4Inspection

Crankshaft, cylinder head, timing chain, bearings, water pump and gaskets are all checked.

5Machine Work

Any machining required is carried out to OEM tolerances.

6Component Replacement

Worn or damaged parts are replaced with updated OEM components.

7Reassembly

Your engine is rebuilt to original specification.

8Testing

Every rebuild is pressure-tested before refit.

9Refit

Your engine goes back into your SPRINTER 415–519 CDI.

10Road Test

A full road test confirms everything's right before we hand your car back.

WHAT MERCEDES SPRINTER 415–519 CDI OWNERS SAY

Daniel R.

Brilliant service from start to finish. My SPRINTER 415–519 CDI runs smoother than ever. Honest advice, clear pricing and the team know their stuff.

Mercedes Sprinter 415–519 CDI Engine Rebuild

Mark T.

They rebuilt my M256 with all the updated parts. Smooth process and great communication throughout.

Mercedes Sprinter 415–519 CDI Engine Rebuild

Ryan P.

Top lads, top job. Picked up and dropped off, engine rebuilt to an extremely high standard. 100% recommend.

Mercedes Sprinter Engine Rebuild

Steve B.

Saved me thousands compared to a dealer quote. Fantastic workmanship and my SPRINTER 415–519 CDI is running perfectly.

Mercedes Sprinter 415–519 CDI Engine Rebuild

Tom H.

From quote to collection couldn't fault them. Engine looks brand new inside. Warranty gives great peace of mind.

Mercedes Sprinter Engine Rebuild

James K.

Professional, reliable and fairly priced. Sorted properly and kept me updated throughout.

Mercedes Sprinter 415–519 CDI Engine Rebuild

WE COVER YOUREXACT VEHICLE

Enter your registration below and we'll confirm your SPRINTER 415–519 CDI has the M256, along with an exact rebuild price.

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FastAccurateNo Guesswork

WHY MERCEDES SPRINTER 415–519 CDI OWNERS CHOOSE US

Engine matched using VIN or registration number — confirms M256 before you're quoted

We don't swap your engine for an unknown used unit

All engine ancillaries serviced as part of the rebuild

Genuine specialist workshop — not a broker

Nationwide recovery, workshop rebuild

Trade & public enquiries welcome

Specialist technicians with 10-15 years of experience

12 month unlimited-mileage warranty

Dedicated advisor from quote to fit

OUR MOST RECENTMERCEDES RECOVERIES & REBUILDS

Real vehicles brought into our workshop. Open bonnets, stripped blocks, and cars ready for collection — this is what genuine engine work looks like.

Mercedes Sprinter 415–519 CDI

Mercedes Sprinter 415–519 CDI

RECOVERY

Mercedes Sprinter 63

Mercedes Sprinter 63

DIAGNOSTICS

Mercedes Sprinter

Mercedes Sprinter

STRIPPED ENGINE

Mercedes Sprinter S

Mercedes Sprinter S

TIMING CHAIN REPLACEMENT

Mercedes Sprinter 415–519 CDI

Mercedes Sprinter 415–519 CDI

IN FOR REBUILD

Mercedes Sprinter C

Mercedes Sprinter C

REBUILD IN PROGRESS

HOW IT WORKS

1

SEND YOURREGISTRATION

2

RECEIVE YOURFIXED-PRICE QUOTE

3

WE RECOVERYOUR CAR

4

REBUILD &REFIT

Most Sprinter models are recovered within a few hours of booking. Most rebuilds are completed within 3-5 working days.

Workshop slots fill up fast — book your recovery today.

Mercedes engines on workshop pallets

LOOKING FOR A USED ORREPLACEMENT ENGINEINSTEAD?

We supply low-mileage, VIN-matched used units too, and offer full replacement and fitting. However, most SPRINTER 415–519 CDI owners choose a rebuild once they realise it removes compatibility risk and works out more cost-effective over the life of the car.

Enter your reg below — we'll show you every option, honestly.

Ask About Used Engine Options

ABOUT THE MERCEDES SPRINTER 415–519 CDI ENGINE

Mercedes AMG GT 53 engine and sedan

The Sprinter 415–519 CDI was part of the NCV3 generation, produced from 2006 to 2018. Across this range, two engines were used: the OM651 — a 2.1-litre four-cylinder diesel — and the OM642 — a 3.0-litre V6 diesel for higher-output models. Both have their own set of known wear patterns, so knowing which one is under your bonnet is essential to getting the right rebuild. This generation was replaced by the VS30 facelift in 2018.

We continue to rebuild and replace M256 engines for every SPRINTER 415–519 CDI on the road.

MERCEDES SPRINTER 415–519 CDI ENGINE CODES

M256

M256 (R190, 2023–present)

A 3.0-litre inline-six petrol mild-hybrid engine fitted to the SPRINTER 415–519 CDI from 2023 to present. The M256 features an integrated starter-generator (ISG) and electric auxiliary compressor, making it a more modern and efficient design than the older M276 V6. We replace timing chains, bearings, water pump and gaskets as standard on every M256 rebuild.

Check Your M256 SPRINTER 415–519 CDI

MERCEDES SPRINTER 415–519 CDI ENGINE COMPATIBILITY

Mercedes touring in workshop

Because the Sprinter 415–519 CDI range spans two distinct engines, fitting the wrong replacement — or assuming an OM642 part will work on an OM651 van — risks a compatibility problem that's expensive to unpick. Before we quote or supply anything, we confirm: - Your exact engine code (OM651 or OM642) via registration or VIN - Your generation (NCV3) - Drivetrain and ancillary specification - Any electronics or ECU considerations specific to your exact build

Your exact engine code (M256) via registration or VIN

Your generation (R190)

Drivetrain and ancillary specification

Any electronics or ECU considerations specific to your exact build

This is why we always start with your registration rather than a generic Sprinter quote — it protects you from paying for parts that don't fit your actual car.

MERCEDES SPRINTER 415–519 CDI APPLICATIONS BY GENERATION

Generation

Chassis

Years

Engine Code

Fuel

NCV3

NCV3

W906

2006–2018

OM651

Diesel

NCV3

NCV3

W906

2006–2018

OM642

Diesel

MERCEDES SPRINTER 415–519 CDI ENGINES BY YEAR

From the R190's launch in 2023, the SPRINTER 415–519 CDI has used the M256 3.0-litre inline-six mild hybrid throughout. If you're unsure of your exact spec, we'll confirm it before you book.

Year

Generation

Engine Code

Fuel

Service

2006

NCV3

OM651/OM642

Diesel

Rebuild / Replacement

2007

NCV3

OM651/OM642

Diesel

Rebuild / Replacement

2008

NCV3

OM651/OM642

Diesel

Rebuild / Replacement

2009

NCV3

OM651/OM642

Diesel

Rebuild / Replacement

2010

NCV3

OM651/OM642

Diesel

Rebuild / Replacement

2011

NCV3

OM651/OM642

Diesel

Rebuild / Replacement

2012

NCV3

OM651/OM642

Diesel

Rebuild / Replacement

2013

NCV3

OM651/OM642

Diesel

Rebuild / Replacement

2014

NCV3

OM651/OM642

Diesel

Rebuild / Replacement

2015

NCV3

OM651/OM642

Diesel

Rebuild / Replacement

2016

NCV3

OM651/OM642

Diesel

Rebuild / Replacement

2017

NCV3

OM651/OM642

Diesel

Rebuild / Replacement

2018

NCV3

OM651/OM642

Diesel

Rebuild / Replacement

i

The M256 has been fitted to every SPRINTER 415–519 CDI since launch — if your registration year isn't listed above, get in touch and we'll confirm availability directly against your reg.

WE COVER EVERY MERCEDES SPRINTER 415–519 CDI MODEL YEAR:

Mercedes Sprinter 415–519 CDI
2006 Engine Rebuild

Mercedes Sprinter 415–519 CDI
2007 Engine Rebuild

Mercedes Sprinter 415–519 CDI
2008 Engine Rebuild

Mercedes Sprinter 415–519 CDI
2009 Engine Rebuild

Mercedes Sprinter 415–519 CDI
2010 Engine Rebuild

Mercedes Sprinter 415–519 CDI
2011 Engine Rebuild

Mercedes Sprinter 415–519 CDI
2012 Engine Rebuild

Mercedes Sprinter 415–519 CDI
2013 Engine Rebuild

Mercedes Sprinter 415–519 CDI
2014 Engine Rebuild

Mercedes Sprinter 415–519 CDI
2015 Engine Rebuild

Mercedes Sprinter 415–519 CDI
2016 Engine Rebuild

Mercedes Sprinter 415–519 CDI
2017 Engine Rebuild

Mercedes Sprinter 415–519 CDI
2018 Engine Rebuild

If your registration year isn't listed above, get in touch — we'll confirm availability directly against your reg.

MERCEDES SPRINTER 415–519 CDI ENGINE COSTS

A Mercedes Sprinter 415–519 CDI engine rebuild starts from

£2,200

A full replacement engine and fitting service is also available. Exact pricing depends on the condition of your existing engine and the parts required — submit your registration for a fixed-price quote within 30 minutes.

Mercedes AMG GT 53 engine

12 MONTH

UNLIMITED-MILEAGE

WARRANTY

MERCEDES SPRINTER 415–519 CDI ENGINE SIZES

Mercedes Sprinter 415–519 CDI 3.0 Litre Engine (M256, I6)

MERCEDES SPRINTER 415–519 CDI FUEL TYPES

Mercedes Sprinter 415–519 CDI Petrol Mild Hybrid Engine Rebuilds

Most Mercedes Sprinter engine rebuilds are completed within 3-5 working days.

Nationwide recovery and collection available for all Sprinter models.

Mercedes AMG GT recovery and collection

FREQUENTLY ASKED QUESTIONS

Mercedes AMG GT in a dark showroom

Mercedes-BenzGET YOUR FREE MERCEDES SPRINTER 415–519 CDI FIXED-PRICE QUOTE

Most quotes returned within 30 minutes during working hours.